Jan 27, 2014

An Expanding Issue

Carroll County, Md., facility boosts capacity and improves operation

An Expanding Issue

In the last decade, the existing Freedom District Water Treatment Plant (WTP)—owned by the Carroll County, Md., Bureau of Utilities—had access to plenty of source water in the 3,100-acre Liberty Reservoir. But the service area’s steady growth squeezed the 3-mgd capacity of the water plant, with spikes in peak demand exceeding 70 percent of the plant’s capacity.


To address the potential shortfall, water conservation initiatives and limits on new building permits were put into play as the district began planning for an expansion project.

The old plant relied on two 2,100-gpm variable-speed submersible pumps to advance water drawn from a flexible floating intake system to a vault on the shoreline of the reservoir. As with many surface water sources, the lake water presents several seasonal treatment considerations. Turbidity, which normally runs less than 5 ntu, is less a problem than the vigorous algae blooms and the lake’s pronounced thermo cline, which induces seasonal mixing of manganese, pH and total organic compounds at the intake depth during the onsets of the different seasons.


The utility’s new 4-mgd facility incorporates creative design features and treatment technologies that not only improve daily operations, but also reduce maintenance and extend the life of the membrane filtration system. Foremost among these is the Leopold Clari-DAF clarification system, supplied by Xylem. The dissolved air flotation (DAF) pretreatment system improves the efficiency of the membrane filters, which safeguards against pathogens that can pass through traditional sand/diatomaceous filter systems that the county previously employed.

An integration of new construction and modifications to the original treatment facilities makes full use of the Leopold Clari-DAF system’s contaminant removal ahead of the membrane filters. The hydraulic interconnection of the existing plant—both upstream and downstream—prevented the much higher capital cost of building a larger standalone plant to achieve the same 7-mgd combined capacity. The Freedom District thereby gained the needed 7-mgd capacity, excluding another 1.5 mgd available from two supplementary well systems.


Freedom WTP’s twin Clari-DAF systems provide redundancy and optimize coagulation and flocculation in the source water, which helps maintain higher flow through the filters. The project demonstrates many of the benefits of the Leopold Clari-DAF system, including the smaller footprint, higher-quality effluent water than previously sold contact clarifiers, higher potential loading rate on the membrane filters and more concentrated sludge.

“The original plant used a solid-contact clarifier where the sludge always settled to the bottom,” said Greg Wantz, plant superintendent. “The new plant’s DAF clarification system causes the sludge to rise to the top, where it can be mechanically skimmed and removed much easier. The overall facility is far more operator-friendly compared to what we had in the past.”

The Clari-DAF pretreatment ahead of membrane filtration also extends intervals between both the backwash cycles and the frequency of chemical cleaning that takes the membrane units offline. Collectively, these reduced intervals should increase the overall life of the costly membranes.

Leopold, a Xylem brand


227 S. Division Street

Zelienople, PA 16063-1313

United States

Phone: 724.452.6300

Fax: 724.452.1377


[email protected]