Wastewater treatment plant meets phosphorous discharge numbers with help from solar-powered mixer
The “thumb” of Michigan, outlined by Saginaw Bay and Lake Huron, is a peninsula rich in lakes, rivers and streams. Given the ecologically sensitive territory, smaller towns with limited resources can find it challenging to meet state mandated wastewater discharge permit levels. The Population 1,035 village of North Branch, about 30 miles northeast of Flint, faced problems of excessive phosphorous in its four-pond facultative system. To find out how to combat the problem and meet state discharge permit levels, wastewater treatment plant operator Ron Seaman got on the Internet. Online searching helps him solve most of the plant’s issues, and, after diligent research, Seaman learned that solar-powered mixers from SolarBee  could meet his requirements—and provide additional bonuses—without over-taxing the village’s budget.
Located near the north branch of the Flint River (which empties into Saginaw Bay), the village is primarily residential, with a few small factories and relatively little agriculture. North Branch’s permit level for phosphorous discharge is 1 mg/L, which is normal for the state but “stringent,” Seaman said, for the village. Prior to installing the circulators, the plant’s phosphorous discharge levels were between 2.0 and 4.0 mg/L. Seaman thinks the high phosphorous count could be because of naturally occurring levels in the water, or maybe laundry detergent. Detergent phosphorous is regulated, but not banned, in Michigan. “I can tell when it’s washday,” Seaman said. “The pond is full of bubbles.” Regardless of the cause of the problem, Seaman no longer has trouble complying with phosphorous discharge levels, thanks to the SolarBee  mixers he has installed in the plant’s first two ponds.
Seaman purchased his first SolarBee  mixer to both mix the water and disperse ferric chloride in Pond 2 (which has a surface area of 4.2 acres, a maximum depth of 12 ft, a 10-million-gal volume and an average daily flow of 0.03 million gal). A chemical injection pump on shore pumps the chemical to the mixer, which spreads the chemical throughout the pond. Injecting chemical at the machine is the fastest way to disperse it through the lagoon. Seaman initially considered dispersing chemical from a boat, but rejected the idea as too time-consuming and cumbersome.
Meanwhile, the mixer’s long distance circulation technology soon brought the pond to within discharge permit levels. In a facultative pond, the mixer creates a horizontal and vertical pattern that improves distribution of oxygen, algae, bacteria and nutrients. During the day, supersaturated oxygen in the top two feet is captured and mixed deeper into the pond. At night, when the surface is below saturation oxygen, surface reaeration occurs, and atmospheric oxygen is mixed into the pond.
Following this success, Seaman purchased a second mixer for Pond 1 (which has a surface area of 1.3 acres and a 3.5 million-gal volume) to enhance ammonia and phosphorous reductions and eliminate short-circuiting. For over three years, phosphorous concentrations have remained below 1.0 mg/L, so Seaman has not needed further applications of ferric chloride. In fact, the circulators are helping to further reduce biochemical oxygen demand (BOD), from a high of 49 mg/L before the circulators were installed to an average of 14 mg/L BOD when discharged.
“The main thing that the SolarBee  units do now is keep sewage blended and the dissolved oxygen numbers up,” Seaman said. “I honestly believe that, for the dollars, this is one of the cheapest treatment processes you can put in your lagoon. Maintenance is almost zero, and if we do have a problem, anytime I have called them, [SolarBee representatives] always get right back to me.” Helping to keep Michigan’s peninsula streams clean is a thumbs-up for Seaman and the village of North Branch.
Grant Thornburg is art director for Creative Communications Consultants. Thornburg can be reached at [email protected].